ADC12 Aluminum 5g Communication Base Station Aau Micro Site Casting

• Die Casting Machine Type: Cold Chamber Die Casting Machine
• Die Casting Method: Precision Die Casting
• Application: Communications Industry
• Machining: CNC Machining
• Material: Aluminum
• Surface Preparation: Spray Coating
• Model NO.: B001-3
• Pressure Chamber Structure: Horizontal
• Tolerance Grade: 6
• Casting Surface Quality Level: 2
• Certification: ISO 9001:2015
• Die Casting Process: Cold Chamber Alum Precision Die Casting
• CNC Machining: CNC Machining
• Surface Finish: Powder Coating and Painting
• Characteristic: Double-Color Spraying Dispensing
• Customized: Dispensing, Copper Tubing
• Transport Package: Wooden Pallet
• Specification: 1200*800*100
• Trademark: OEM/ODM
• Origin: Dong Guan
• HS Code: 7616991090
• Production Capacity: 500000 Pieces/Year

Product Description

 

Product Description

Process:
1, Aluminum die casting:
Equipment: 400T aluminum die casting machine, Material: ADC12

Process characteristics
a. Furnace temperature: 670°±20°, Material handle: 20±2MM;
b. Secondary materials cannot be used;
c. Test the material composition to confirm that it is OK and can be produced;
d. First piece confirmation is required after die-casting.

Precautions:
a. The filling quality of the surface needs to be confirmed. No cold insulation, no bulging, or lack of material for the pillars.
b. Pay attention to the surface to avoid sticking molds, drawing molds, or poor ejector pin convexity.
c. The ejector pins are concave by 0-0.2mm for non-machine-added surfaces and 0-0.2mm for machine-added surfaces. The thimble needs to be convex 0-0.2mm

2, Remove spout (Saw spout and knock out slag bag)
Equipment :  Sawing machine
Tools:  wooden stick
Precautions:
a,Pay attention to the surface without crushing or shortage of materials.
b,Control the appearance and size

3, IPQC inspection (check dimensions according to drawings)
Test tool: Caliper / Projection / Three-dimensional / visual inspection of appearance
Precautions:
Use measuring tools correctly and check dimensions according to drawings.


4, Shaping (Product back shaping)
Equipmen : Cutting edge ruler / Shaping tooling/ Hydraulic presses
Precautions:
Inaccuracy within 0.25mm of the front of the product.


5, CNC:
a: CNC machining (Process the end face of the inner cavity, the end face of the surrounding heat dissipation tooth surface, and the through holes of the tooth holes.)
b: Deburring (The sharp corners of the product are chamfered, deburred, non-machined ejector pins are sharpened, and polished to smooth the appearance.)
  c:100% inspection
Equipment and tools:
CNC machine/ Flat-bottomed cutter/ Drill bit
Tap processing fixture/ File / Wind grinder / 120# sandpaper
Precautions:
a, Do not over cut, no sand holes,no sharp corners,miss processing; without scratch, no burr; and the R corners should be connected smoothly.
b. Ensure the finish of the processed surface is Ra 0.8,  control the size and shape tolerances.
c.. Inspection by go gauge and no-go gauge .
d. Check the flatness of the product according to the drawing
e. Handle the product gently to prevent deformation


6, Polishing, (manual removal)
(Remove product clamping line caps, surface particles, slag bags, and gate residues.)
Precautions:
- No processing be missed,no sharp corners ,no harp edges and the mold closing line should be connected smoothly.

7, Outsourcing:
Powder spraying + Oil Spraying(Two-color spraying in separate areas)
Test tools:
Appearance visual inspection + film thickness meter + colorimeter + salt spray tester + hundred grid test tool + alcohol resistance test + pencil test
Precautions:

   a, The coloring and anti-bake fractal areas are obvious, no different colors, dirt, exposed bottoms, dust accumulation, scratches, etc.;

    b, The color is consistent with the sample;

8, IPQC inspection/IQC incoming inspection
Precautions:
a. Confirm the surface quality after powder spraying;
b. The holes need to be randomly inspected by needle gauge,inspection by go gauge and no-go gauge.


9, 100% inspection (Check the appearance of powder spraying)
a,100% inspect the appearance of the powder-coated.
b,Conduct random inspections for the powder-coated performance test.)
Precautions:
a. The coloring and anti-bake fractal areas are obvious, no different colors, dirt, exposed bottoms, powder accumulation, scratches, etc.;
b. The color is consistent with the sample


10, Dispensing glue (Dispense adhesive to the specified bar area, dispensing width and height 1.0±0.1 symmetrically centered.)
Tools: Dispensing machine, dispensing fixture
Precautions:
a. Glue strips is uniform, no breakage, accumulation, drawing, glue overflow, deviation, bubbles, falling off, etc.
b. Ensure that the glue does not regenerate well or does not stick, and the glue strength is not ideal, etc.

11, Assembling (Assembly of accessories)
a,Corresponding assembly position of heat dissipation copper bar for glue assembly;
b,Lock the corresponding position of sheet metal parts M2.5*5 screws to press the heat dissipation copper block;
Parts:
SE4450 Glue
5x Heatsink Copper Bars
3x Sheet metal parts
6x M2.5*5 half-round screws


Precautions:
a,Copper bar dispensing slot is filled with glue according to the sample;
b,Ensure that the lock screw position is stable without loosening and slipping teeth.

12, Baking (drying)
Put the products in 2 columns and 7 rows, total 14pcs neatly on the baking line, baking temperature 150ºC, time 30 minutes.
Equipmen : dryer
Precautions:
Leave a certain gap between the product placement, pay special attention to not touching the tunnel door; hold lightly; do not touch the scratches;

13, 100% inspection(100% inspection of appearance + packaging)
Precautions:
a,The appearance shall be inspected according to the sample. The surface shall be free of dirt, scratches, dents and defects, and the glue dispensing shall be even and without defects!
b,The tooth pattern must comply with the go gauge and no-go gauge;
c, The product is placed in the knife card, covered with flat cardboard on the upper layer, and then packaged.

14, FQC inspection
Test Tools: Caliper, projection, needle gauge, tooth gauge, appearance and outer packaging inspection
Precautions:
Whether the measuring tool is within the calibration period.

15, Shipping
Precautions:
a. make sure the quantity is the same as order.
b. Label and stamp on the outer box
c. Provide a shipping report.

16, OQC shipping inspection
Test Tools: Caliper, projection, needle gauge, tooth gauge, appearance and outer packaging inspection
Precautions:
Whether the measuring tool is within the calibration period. Whether it is consistent with SIP requirements and customer requirements.


   Specificities:
1, Offered terminal box is meant for pole and external wall mounting purpose.
2, Used for establishing LAN connection, data communication and telecommunication network
3, Excellent connectivity level
4, Made of impact proof durable aluminum alloy with weather proof surface, can endure wide temperature range

Company Profile

DongGuan ZhongHui precision die casting technlogy co., Ltd

   ZH Industry is a professional custom precision aluminum & zinc alloy die casting, custom CNC Machining Services(CNC milling, CNC turning) in Dongguan China,since 2009. With over 15 years development, we have passed ISO9001: 2015(GB/T19001-2016), IATF 16949:2016 quality system certification. The company area of about 10, 000 square meters, the existing staff of more than 50 people, And established our own die casting workshops, CNC machining center, and mature Post-processing supply chain(such as Anodizing, Bead Blasting, Powder Coating, Electroplating, Polishing, Brushing.)With full-automatic diecasting machine from 138t to 2000t, and 3-axis and 4-axis CNC milling machines.
   We provide One Stop Solution, three-dimensional and CAD engineering service to help turn ideas, sketches and samples into products by reverse engineering, scanning to create files(or files are available), product design evaluation, provide suggestions and modifications before making tools and production, making sure the feasibility for quality control. Startup companies, Engineering&Designers, Factories, and Wholesaler with OEM new customized products are welcome.
   Our company 's main products involve communications, automotive parts, medical machinery parts, electronic parts industry. The terminal products are mainly 4G / 5G communication base station chassis, router metal shell, medical machinery spare parts, automotive spare parts, radiator housing, computer mainframe bracket ext.
   Our company's philosophy are:
''Specialized and pragmatic, Development and innovation, Customer focus, Win-Win Cooperation''. Our main customers are AIRSPAN, JUNIPER, FOXCONN etc.
 

Our Advantages

1, Turn your design concept into a product as soon as you need. You only need to provide product 3D (STEP/IGS) drawings, we can provide one-stop solutions from product mold design, mold manufacturing, die casting, surface treatment to final product delivery.
2, Equipped with advanced die casting production equipment, professional technical team, can provide aluminum alloy & zinc alloy die casting personalized customized services for customers in various industries. With 20 sets of die casting machine from 138T to 1650T pressure machine.
3, With 15 sets of CNC machining equipment, it supports on-demand customization and mass production of CNC parts, and can manufacture various CNC parts with complex structures and high appearance accuracy requirements.